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Grating


Steel grating is made of the world's most advanced, PLC-controlled high-voltage pressure resistance welding machine, the manipulator automatically puts the crossbar (twisted square steel or round rod, the same below) horizontally on the evenly arranged flat steel, through the strong 1600KVA electric welding power and 1000KN hydraulic pressure to weld the crossbar pressure into the flat steel, so as to obtain the steel grating with strong solder joints, stability and strength.

Keyword:

sheet metal

Category:

Aluminum grille

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Manufacturing process of steel grating

Steel grating is made of the world's most advanced, PLC-controlled high-voltage pressure resistance welding machine, the manipulator automatically puts the crossbar (twisted square steel or round rod, the same below) horizontally on the evenly arranged flat steel, through the strong 1600KVA electric welding power and 1000KN hydraulic pressure to weld the crossbar pressure into the flat steel, so as to obtain the steel grating with strong solder joints, stability and strength.

 

The superiority of steel gratings

Compared with patterned steel plates and other grilles, series steel gratings have the following advantages: * Material saving:
the most material-saving way to withstand the same load conditions, correspondingly, can reduce the material of the red structure.
* Reduce investment: save materials, save labor, save construction period, free cleaning and maintenance.
* Easy construction: bolted on the pre-installed support, one person can complete.
* Save construction period: the product does not need to be reprocessed on site, and the installation is very fast.
* Durable: the surface is treated with hot-dip zinc anti-corrosion, which has strong impact resistance and heavy pressure resistance.
* Modern style: beautiful shape, design standard, ventilation and light, giving people an overall smooth modern feeling.
* Light structure: less wood, light structure, and easy to lift.
* Anti-dirt: No accumulation of rain, ice and dust.
* Reduce wind resistance: due to good ventilation, small wind resistance in case of large winds, reduce wind damage.
* Convenient design: no need for small support beams as supports to bear loads, simplified design; Without the need for the customer to design the steel grating detail, Metro optimizes the layout on behalf of the customer according to the customer's structure drawing.

 

Manufacturing process of steel grating

 

Naming conventions

 

Execution standards

Steel grating standard: China YB/T4001.1-2007

Production can also be organized according to foreign or other standards according to the agreement between supply and demand. Such as British standard BS4592:2006, American standard ANSI/NAAMMMBG531-09, German standard DIN24537-1:2006 Australian standard AS1657-1992 and other steel standards: China GB700-2006GB1220-92
can also be organized according to foreign or other standards according to the agreement between supply and demand. Such as European standard EN10025-2, American standard ASTMA1011, etc. Hot-dip galvanizing standard: China GB/T13912-2002
can also be organized according to foreign or other standards according to the agreement between supply and demand. Such as American standard ASTMA123, European standard, BSENISO1461, Australian standard AS4680, etc.

 

Explanation of terms

【Load flat bar】Flat steel that mainly bears the load [crossbar] twisted square steel or round rod connecting the load flat steel

【Hemmed flat steel】A flat steel that connects the two ends or notches of the load flat steel

【Bearing direction】Along the direction of the load flat steel arrangement, it is agreed to be the bearing direction of the steel grating, usually indicated by the arrow "⇋" symbol.
【LB length】LB is the abbreviation of Loading Bar (Load Flat Steel), which is usually written after the dimensions along the direction of the steel grating, which distinguishes it from other dimensions.
*See figure for indication

 

Steel grating model series

*Series 1
This series is a common model of steel grating, the center spacing of the loaded flat steel is 30mm, in line with the standards of the United States, Australia, Japan and other countries. This series of flat bars is the densest and strongest, making it suitable for a variety of uses.

*Series 2
This series is an economical and lightweight model of steel grating, with a 40mm E squint between the centers of the loaded flat steel. It meets the specifications of fixed platforms, walkways and stair steps set by standards such as ®the United Kingdom, Germany, France and Japan. Commonly used in belt corridors, warehouse shelves, trestle bridges, protective fences and awning grills.

*Series 3

This series of steel gratings is specially developed for the mining industry and has a center spacing of 60 mm for load-bearing flat steel. It solves the problem of mineral splashing on the aisle, and is commonly used in mineral mining and processing projects. Due to its material saving, this series of steel grating is also the best choice for suspended ceilings in buildings.

* Grid plate edging welding for series welding series 1: one welding
for every five strips; Series 2: one for every four welds; Series 3: One weld for every three strips.

 

Steel grating selection

In addition to the models recommended in the table below, other specifications of steel grating can also be designed, depending on the customer's order quantity and delivery time. The force parameters of stainless steel grating can refer to the safety load and deflection table of carbon steel grating.

 

Light and medium loads Maximum recommended span (unit: mm)

Load flat steel size The average load of the platform
for maintenance = 2.5KPA
For platforms with few pedestrians Average load = 3KPA For platforms with dense pedestrians Uniform load = 4KPA
Deflection = 4mm Deflection = 4mm Deflection = 4mm
Unit(mm) Series 1 Series 2 Series 3 Series 1 Series 2 Series 3 Series 1 Series 2 Series 3
20x3 1110 1030 940 1060 990 900 990 930 840
25x3 1310 1210 1110 1250 1170 1060 1170 1090 990
32x3 1560 1470 1330 1500 1410 1270 1410 1320 1190
40x3 1840 1720 1570 1770 1650 1500 1660 1550 1400
20x5 1250 1170 1060 1200 1120 1020 1120 1050 950
25x5 1470 1360 1250 1410 1310 1200 1320 1230 1120
32x5 1750 1650 1500 1680 1590 1440 1580 1490 1350
40x5 2050 1930 1760 1970 1850 1690 1860 1740 1590
45x5 2220 2100 1920 2150 2020 1840 2020 1900 1730
50x5 2390 2260 2070 2310 2180 1990 2180 2050 1870
55x5 2560 2410 2210 2470 2330 2130 2340 2190 2000
65x5 2870 2710 2490 2770 2620 2400 2620 2470 2260
75x5 3170 2990 2760 3070 2890 2660 2910 2730 2500
75x6 3270 3090 2860 3170 3000 2760 3010 2840 2600

 

Heavy duty Maximum recommended span (in mm)

Load flat steel size - General factories and workshops, motor rooms, trolleys pass - General heavy load area, boiler equipment and heavy equipment area
Average load = 5kPa Average load = 7.5kPa
Deflection = 4mm Deflection = 4mm
Unit (mm) Series 1 Series 2 Series 3 Series 1 Series 2 Series 3
20x3 940 880 790 850 800 720
25x3 1110 1030 940 1010 940 850
32x3 1330 1250 1130 1210 1130 1020
40x3 1570 1470 1330 1430 1330 1210
20x5 1070 990 900 970 900 820
25x5 1260 1170 1060 1140 1060 960
32x5 1500 1410 1280 1370 1280 1160
40x5 1770 1660 1510 1610 1510 1370
45x5 1930 1810 1640 1760 1650 1490
50x5 2080 1950 1780 1900 1780 1620
55x5 2230 2090 1900 2040 1910 1730
65x5 2510 2360 2150 2300 2150 1960
75x5 2780 2610 2380 2550 2390 2180
75x6 2880 2710 2480 2660 2490 2270

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